The CC-TAON01 (51308386-175) represents Honeywell's advanced analog output solution engineered for C200 and C300 distributed control architectures. This 8-channel module delivers precision 4-20mA current loop control with integrated HART 7.0 communication, enabling real-time diagnostics and remote configuration capabilities. Designed for continuous operation in harsh industrial environments, the CC-TAON01 ensures reliable signal transmission with 16-bit resolution and channel-to-channel isolation.
Process engineers and automation specialists rely on this module to solve critical control challenges in chemical processing, oil refining, pharmaceutical manufacturing, and power generation facilities. When millisecond-level response times and sub-0.1% accuracy determine product quality and operational safety, the CC-TAON01 provides the performance foundation your control strategy demands.
With hot-swap capability in redundant configurations, field-proven reliability across -40°C to +70°C operating ranges, and seamless integration with Experion control platforms, this module reduces commissioning time while maximizing system uptime. Whether you're retrofitting legacy systems or designing greenfield installations, the CC-TAON01 delivers the precision control your process requires.
✓ Precision Signal Transmission: 16-bit resolution (0.0015% of span) with ±0.1% accuracy ensures precise valve positioning, flow regulation, and temperature control across your entire process range.
✓ HART Protocol Integration: Built-in HART 7.0 support enables remote device configuration, real-time diagnostics, and predictive maintenance without additional hardware investments.
✓ Fault-Tolerant Architecture: Redundancy support with automatic failover protects critical control loops from single-point failures, maintaining process continuity during module replacement or maintenance.
✓ Universal Channel Isolation: Channel-to-channel and channel-to-bus isolation prevents ground loops and electrical interference, ensuring signal integrity in electrically noisy industrial environments.
✓ Hot-Swap Capability: Replace modules during operation without process interruption in redundant configurations, reducing planned downtime and maintenance windows.
✓ Wide Operating Range: -40°C to +70°C temperature tolerance with 4.5W power consumption enables deployment in extreme climates and space-constrained control cabinets.
→ Chemical Processing Plants: Control reactor temperature profiles and reagent feed rates with 100ms update cycles. The CC-TAON01's accuracy prevents batch quality variations while HART diagnostics identify valve degradation before process upsets occur.
→ Oil & Gas Operations: Manage separator pressure control and pipeline flow regulation across distributed wellhead facilities. Channel isolation protects against electrical storms and ground potential differences common in remote installations.
→ Pharmaceutical Manufacturing: Maintain FDA-compliant process documentation with HART audit trails while controlling sterile filtration pressures and bioreactor dissolved oxygen levels within tight specification windows.
→ Power Generation Facilities: Regulate boiler feedwater flow, turbine steam admission, and emissions control systems where sub-second response times directly impact generation efficiency and environmental compliance.
→ Water Treatment Systems: Coordinate chemical dosing pumps and pH neutralization valves across multi-stage treatment processes, with redundancy ensuring continuous operation during maintenance activities.
| Specification | Value | Engineering Notes |
|---|---|---|
| Part Number | CC-TAON01 / 51308386-175 | Direct replacement for legacy TAOX modules |
| Output Channels | 8 independent | Each channel individually configurable |
| Signal Type | 4-20mA DC current loop | Internal loop power supplied |
| Resolution | 16-bit (0.0015% span) | 65,536 discrete output levels |
| Accuracy | ±0.1% @ 25°C | ±0.15% across full temp range |
| Update Rate | 100ms/channel | 10Hz control loop capability |
| Communication | HART 7.0 compatible | Simultaneous analog + digital |
| Redundancy | Fault-tolerant support | Bumpless transfer on failover |
| Operating Temp | -40°C to +70°C | Storage: -40°C to +85°C |
| Power Draw | 4.5W typical | From C200/C300 backplane |
| Isolation | Channel-to-channel & bus | 1500V AC test voltage |
| Loop Resistance | 600Ω maximum | Use 18-22 AWG shielded cable |
Selection Criteria: Choose the CC-TAON01 when your application requires HART diagnostics, redundancy support, or hot-swap capability. For non-HART applications with higher channel density requirements, consider the CC-PAOH01 16-channel variant. When integrating with hazardous area devices, pair with appropriate intrinsic safety barriers rated for your area classification.
Advanced Diagnostics: HART protocol enables continuous monitoring of loop current, wire resistance, and device health parameters. Configure alarm thresholds for predictive maintenance scheduling and early fault detection.
Experion Integration: Native support for Honeywell's Experion PKS and LX platforms provides drag-and-drop configuration through Control Builder. Pre-built function blocks accelerate commissioning and standardize control strategies.
Cybersecurity Features: Role-based access control and encrypted HART communication protect against unauthorized configuration changes. Audit logging tracks all parameter modifications for compliance documentation.
Customization Options: Factory configuration services available for pre-programmed channel ranges, custom calibration certificates, and application-specific testing protocols. Contact our engineering team for project-specific requirements.
Lead Time: Standard stock items ship within 2-3 business days via DHL/FedEx Express. Custom-configured modules require 3-4 weeks for factory programming and testing. Expedited processing available for critical outage situations.
Warranty Coverage: 12-month comprehensive warranty covers manufacturing defects, component failures, and workmanship issues. Warranty includes advance replacement service to minimize downtime during failure analysis.
Technical Support: Our certified Honeywell specialists provide configuration assistance, troubleshooting guidance, and integration support via phone, email, and remote desktop sessions. Average response time: 4 hours during business hours.
Documentation Package: Each module ships with installation manual, wiring diagrams, HART device description files (DD), calibration certificate, and compliance declarations (CE, UL, ATEX where applicable).
Q: What controller platforms support the CC-TAON01 analog output module?
A: The CC-TAON01 is compatible with Honeywell C200 and C300 controllers running Experion PKS R400 or later. It also supports legacy TDC 3000 systems with appropriate firmware updates. Verify your controller firmware version before ordering.
Q: Can I mix CC-TAON01 modules with older TAOX modules in the same I/O rack?
A: Yes, the CC-TAON01 maintains backward compatibility with CC-TAOX51 and earlier analog output modules. However, HART functionality requires controller firmware that supports HART multiplexing across mixed module types.
Q: How much energy savings can I expect compared to pneumatic control systems?
A: Electronic 4-20mA control eliminates compressed air consumption (typically 5-10 SCFM per valve), reducing energy costs by 60-80% compared to pneumatic positioners. Additional savings come from improved control accuracy reducing raw material waste.
Q: What installation requirements apply for hazardous area applications?
A: For Class I Division 2 installations, mount the CC-TAON01 in a purged enclosure or use intrinsic safety barriers between the module and field devices. Consult your area classification drawings and local electrical codes for specific barrier selection.
Q: Does the module support remote monitoring through cloud-based SCADA platforms?
A: HART data from the CC-TAON01 can be accessed through Honeywell's Experion Elevate cloud gateway or third-party OPC UA servers. This enables remote diagnostics, performance trending, and mobile notifications for alarm conditions.
Q: How do I calibrate the output channels after installation?
A: Calibration is performed through the C300 controller using Control Builder software. The module supports zero and span adjustments, with calibration values stored in non-volatile memory. Factory calibration is valid for 12 months under normal operating conditions.
Contact our industrial automation specialists today for application-specific recommendations, system integration support, and volume pricing. Our team can assist with I/O architecture design, redundancy configuration, and migration planning from legacy control systems.
Request a quote now: Share your project requirements including channel count, environmental conditions, and integration timeline. We'll provide a comprehensive solution proposal within 24 hours.
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